Muchina we honing mudziyo unoshanda zvakanyanya unoshandiswa kunyatsoita gomba machining uye unoshandiswa zvakanyanya mumaindasitiri akadai semotokari, ndege, hydraulics, uye muchina kugadzira maturusi. Basa rayo guru nderekuwana yakakwirira-mazvo, yakakwirira-pamusoro-pamhando yekugadzira buri kuburikidza nekufamba kuri pakati pe-inomhanya inotenderera honing musoro nemadziro eburi rebasa. Kuita kwemuchina wehoning hakubvi pakugadzirwa kwayo chete asiwo pamhando uye nekukodzera kwezvikamu zvaro zvakakosha. Ichi chinyorwa chichapa mhedziso yezvikamu zvikuru zvemuchina we honing uye mabasa avo.
1. Main Structural Components
Chimiro chikuru chemuchina wekukudza chine mubhedha, mbiru, uye tafura yekushanda, iyo inoumba chimiro chakaomarara chemuchina. Mubhedha unowanzo gadzirwa nesimbi yakakandwa kana simbi yakasungwa kuti ive nechokwadi chekugadzikana uye kuderedza kudedera. Iyo column inotsigira kufamba kwakamira kwemusoro wehoning, nepo tafura yekushanda inotakura workpiece uye inowana chaiyo yekutonga kwekudya kuburikidza ne servo mota kana hydraulic system. Iko kurongeka kwekugadzira kwezvikamu izvi kunobata zvakananga kuomarara kwese uye kugadzikana kwemuchina wehoning.
2. Honing Head Assembly
Musoro we honing ndiyo yakakosha chikamu chemushini we honing, ine basa rekugadzira zvakananga iro workpiece gomba madziro. Iyo inonyanya kuumbwa nedombo rekukudza, yekuwedzera uye yekumisikidza michina, spindle, uye mabhengi. Iro dombo rekukudza rinowanzo gadzirwa nedhaimondi kana CBN (cubic boron nitride) abrasive uye yakamisikidzwa kune elastic kana yakaoma base. Iyo yekuwedzera uye dhizaini yekumisikidza inogadzirisa dhayamita yayo kuti igare akasiyana-siyana gomba madhayamita. Iyo spindle inotyaira honing musoro nekumhanya kwakanyanya, panguva imwe chete ichipa axial feed motion kuti uwane yunifomu yekukuya mhedzisiro. Iko kurongeka uye kupfeka kuramba kwemusoro wehoning kunotaridza kushivirira kwedimensional uye kupera kwepamusoro kwegomba rakagadzirwa.
3. Feed System
Iyo yekudyisa sisitimu inodzora radial uye axial kufamba kwemusoro honing, kuve nechokwadi chechokwadi panguva yekuita machining. Radial feed inowanikwa ne hydraulic kana mechanic yekuwedzera uye contraction mechanism, inogadzirisa kudzvanywa kwekubatana pakati pebwe honing uye workpiece. Axial feed inofambiswa ne servo mota kana bhora screw, inodzora kufamba kwakamira kwemusoro wehoning. Yepamusoro-yakanyatso kudyisa sisitimu inovimbisa kutwasuka kwegomba, cylindricity, uye dimensional kuenderana.
4. Dhiraivha uye Kudzora System
Iyo dhiraivha sisitimu yemuchina wekukudza inosanganisira iyo spindle mota uye yekudyisa mota, kazhinji ichishandisa inosiyana frequency control kana servo drives kunyatso gadzirisa kumhanya uye chiyero chekudya. Iyo yekudzora sisitimu, inotungamirwa nePLC (Programmable Logic Controller) kana CNC (Computer Numerical Control) system, inoronga mafambiro ezvikamu zvakasiyana-siyana kuti ive nechokwadi chekuitwa chaiko kwemachining paramita (senge kumhanya, chiyero chekudya, uye nguva yekukudza). Michina yemazuva ano ine masensor uye masisitimu emhinduro chaiwo-kutarisisa mamiriro emuchina nekugadzirisa.
5. Zvikamu zvekubatsira
Michina yekukudza inosanganisirawo zvinhu zvinobatsira senge kutonhora uye lubrication masisitimu, mafirita masisitimu, uye zvigadziriso. Inotonhorera inoderedza tembiricha yekugadzira uye inobvisa machipisi, ukuwo mafirita masisitimu anochengetedza utsanana hunotonhorera uye kuwedzera hupenyu hwedombo rehuni. Fixtures inochengetedza iyo workpiece uye ive nechokwadi chekumisikidza kurongeka panguva yekugadzira. Basa rakarongeka rezvikamu izvi rinowedzera kuwedzera kushanda uye kuvimbika kwemuchina we honing.
Mhedziso
Kuita kwemuchina wehoning kunoenderana nekunyatso kurongeka kwezvikamu zvayo zvakasiyana. Kubva pane chikuru chimiro kusvika kune honing musoro, kune drive uye control system, chimwe nechimwe chikamu chakakosha. Kunzwisisa mashandiro uye hunhu hwezvinhu izvi zvinobatsira kukwidziridza gadziriso yemuchina, kusimudzira, uye kugadzirisa matambudziko, nekudaro kuvandudza machining mhando uye kugona kugadzira. Nekufambira mberi kwetekinoroji, zvinhu zvemuchina wekukudza zviri kusimukira zvichienda kuhupamhi hwepamusoro, hupenyu hurefu, uye hungwaru maficha.
