1. Sei Muchina weHoning uchidikanwa muKugadzira Kugadzira Kwakajeka
Kukudza kunodiwa nekutimabearings anoda yakanyanya kukwirira dimensional kurongeka, kutenderera, cylindricity, uye kupera kwepamusoromuzvikamu zvakadaizvindori zvemukati, zvindori zvekunze, nemaoko ekubereka. Kukuya chete hakugone kuzadzikisa zvinodiwa nemazvo nekuda kwekusarira kwepasi, kushata -kukasharara, uye kukanganiswa kwechimiro.
Zvikonzero Zvikuru:
Kuwana Ultra-High Dimensional Accuracy
Bearings kazhinji inoda kushivirira mumicron kana sub-micron range ( Zvishoma pane kana kuenzana ne1–2 μm).
Honing inobvisa mashoma ekupedzisira mamicrometer ezvinyorwa kuti awane kushivirira uku mushure mekukuya kana kupisa kurapwa.
Kuvandudza Surface Finish
Kutakura mijaho nemabores zvinoda kupera muhuwandu hweRa 0.02–0.2 μm.
Kukudza kunobvisa mavanga uye kunogadzira nzvimbo yakati sandara-yakafanana nepamusoro pekuzora zviri nani uye kuderedza kukweshana.
Kugadzirisa Zvikanganiso zveGeometric
Inogadzirisa zvikanganiso zvidiki zvechimiro sengekunze{{0}ku{1}}kutenderera, taper, uye kupenyazvinokonzerwa nemaitiro apfuura.
Inovimbisa kuti mijaho uye mabores akanyatso cylindrical uye coaxial.
Kuvandudza Wear Resistance uye Kubereka Hupenyu
Nzvimbo yakakwenenzverwa inochengeta mabhaisikopo emafuta zvakanyanya, zvichideredza simbi-ku-kusangana kwesimbi.
Inoderedza kupisa kwemhepo uye inovandudza hupenyu hwekushanda.
2. Mabasa eHoning Machine muBearing Manufacturing
| Function | Tsanangudzo |
|---|---|
| Precision Kupedzisa | Inobvisa 2–20 µm yezvinhu kuti uwane zviyero zvekupedzisira. |
| Surface Texturing | Inogadzira crosshatch kana nzvimbo yeplateau kuitira kuchengetedza mafuta zvakakwana. |
| Geometry Kururamisa | Inovimbisa kutenderera, kutwasanuka, uye taper kugadzirisa. |
| Kunyaradza Kushungurudzika | Inoderedza kushushikana kwakasara kubva pakugaya kana kutenderedza. |
| Kuenderana uye Kudzokorora | Otomatiki honing masisitimu anovimbisa kusachinja-chinja kunaka kwepamusoro-kugadzirwa kwehuwandu. |
3. Maitirwo Anoitwa Hurudzo Yacho
Kuvhiyiwa kwemabhengi kunoenderana nechikamu (mhete yemukati, mhete yekunze, kana sleeve), asi kazhinji inotevera matanho aya:
Danho 1: Kugadzirira
Iyo workpiece (semuenzaniso, kutakura mhete yemukati) yakaomeswa uye inogadzika kutanga.
Nzvimbo yakakwenenzverwa (kazhinji bore kana mugwagwa wemujaho) inofananidzwa pahorizontal kana vertical honing muchina.
Nhanho yechipiri: Kuisa iyo Honing Tool
A honing mandrel kana musangano wematomboinopinzwa mubore.
Chishandiso chinematombo abrasive(dhaimondi, CBN, kana aluminium oxide) iyo inowedzera radially kubata pamusoro.
Nhanho 3: Kukudza Chiito
The mandrelinotenderera uye inodzorerapanguva imwe chete.
Izvo zvakabatanidzwarotary + kudzorerakufamba kunogadzira inodzorwacrosshatch pattern.
Kudzvinyirirwa kwekudya kunoshandiswa kuwedzera matombo zvishoma nezvishoma sezvo zvinhu zvinobviswa.
Yakajairika parameters:
Kumhanya: 100-600 rpm (inotenderera)
Stroke: 10-50 mm/s (kudzokerana)
Kubvisa masheya: 2–20 µm
Danho 4: Kuyera uye Mhinduro
Mune mitsetse ine hunyanzvi, mu-kugaugwa kwegeji kunowanzobatanidzwa.
Bore size uye geometry zvinotariswa ne-nguva chaiyo, zvotozvigadzirisa chikafu kuti zvirambe zviripo.
Danho 5: Kuchenesa uye Kuongorora
Mushure mekukudza, workpiece inocheneswa kubvisa mabrasives uye masara emafuta.
Dimensional inspection inovimbisa:
Bore dhayamita mukati ± 1 μm
Roundness Zvishoma pane kana kuenzana ne0.5 μm
Surface finish Ra isingasviki kana kuenzana ne0.1 μm
4. Muenzaniso Zvishandiso muKutakura Zvikamu
| Chikamu | Kukudza Chinangwa | Typical Machine Type |
|---|---|---|
| Inner Ring Bore | Wana kusimba kwakasimba ne shaft uye yakakwana kutenderera | Horizontal precision honing muchina |
| Outer Ring Raceway | Wana nzvimbo yakatsetseka{{0} inotakura zvinhu | CNC yakatwasuka honing muchina |
| Kutakura Sleeve / Dzimba | Kuvandudza kurongeka uye kuchengetedza firimu remafuta | Multi-stone automated honing system |
5. Pfupiso: Sei Kukudza kuchikosha
| Feature | Benefits kune Bearings |
|---|---|
| High dimensional control | Inovimbisa kutenderera kwakatsetseka uye kurodha kufanana |
| Micro-textured surface | Inovandudza lubrication kuchengetedza |
| Kugadziriswa kwezvikanganiso zvechimiro | Inoderedza kudedera uye ruzha |
| Stress{{0}pasina nzvimbo | Kunowedzera kuneta uye kupfeka hupenyu |
