Engine Honing Machine

Iyo SWH mhando CNC honing muchina ine chimiro che 1 axis uye 1 workstation
Mamiriro chaiwo emuchina chishandiso ndeaya anotevera:

1. Machine tool design uye kugadzira kunofanira kuenderana neISO, IEC mitemo yepasi rose nemitemo yakakodzera.
2. Zvese zvikamu zvechishandiso chemuchina uye zviridzwa zvakasiyana zvinofanirwa kutora chiyero chepasi rose chechiyero chekuyera.
3. Chishandiso chemuchina chine mafuta akakwana uye mafirita, uye zvikamu zvikuru zvinofamba zvine michina yekuzora.
4. Zvinhu zvikuru zvemuchina wakagadzirwa-nemhando dzemhando yepamusoro, uye zvakasarudzwa zvemuchina, hydraulic, magetsi, nemagetsi zvigadzirwa zvemhando yepamusoro uye zvinovimbika.

Equipment mifananidzo (chaiyo zvigadzirwa zvinogona kunge zvine misiyano)

Iyo SWH-8000 honing muchina unonyanya kushandiswa kukwenenzvera mukati maburi ehydraulic cylinder uye mamwe mapombi ekuisa. Mushure mekugadzirisa, yemhando yepamusoro geometric kurongeka uye pamusoro micro mesh inogona kuwanikwa (kusangana nekugadzirwa uye kugadzirisa zvinodiwa zvehydraulic cylinders))

Ichi chishandiso chemuchina chinonyanya kuve nemuviri wemubhedha, spindle system, servo inodzosera chikamu, servo feed chikamu, magetsi system, kutonhora uye kusefa mudziyo, lubrication system, chivharo chekudzivirira, chigadziriso, honing chishandiso, nezvimwe.

Muviri wemuchina wemuchina uyu wakagadzirwa neakasungwa simbi profiles uye anotarisana nekupisa kwakawanda kuti abvise kushushikana, kuve nechokwadi kubviswa kwekushushikana kwewelding. Iyo inogadziriswa uchishandisa yakakura gantry machining muchina uye inopedzwa mune imwe clamping oparesheni. Chishandiso chemuchina chine simba rakawanda uye yakanakisa geometric chinzvimbo chechokwadi. Uye inokwanisa kuona kuti-kugadzikana kwenguva refu uye kunyatsojeka kwemuchina.

Spindle bhokisi chinhu chakakosha chemuchina uyu, nemagiya ese ane mwero chaiwo we6 uye mabhengi ese ari kutengwa kunze kwenyika-mabhengi chaiwo, kuona kumhanya kukuru, kutakurwa kukuru, uye kuita kwakaderera kweruzha rwekutapurirana. Panguva imwecheteyo, zvese zvikamu zvakagadziridzwa kuburikidza neinogumira element simba rekuongorora uye komputa ine simba simulation, ichiratidza kuvimbika kwakanyanya. Iyo spindle bhokisi inogadzirwa zvakananga kune yakadzika gomba honing machina, ayo anogona kuwana anogara achikudza simba repombi fittings mukati meiyo machining renji. Iyo inotsvedza mudziyo wespindle bhokisi rekudhonza ndiro inogona nyore kubvisa iyo spindle bhokisi uye honing chishandiso kubva mugomba rakagadzirwa mushure mekutenderera kumwe kutenderera, kufambisa kuongororwa kwegomba uye kuyerwa, kufambisa kutsiva kwematombo emafuta uye zvishandiso zvebasa, chengetedza musoro wekukudza uri munzvimbo yakachengeteka, uye dzivirira kukwenya workpiece. Panguva imwecheteyo, kune imwechete workpiece, inogona kuve nechokwadi kuti maparameter ekutanga uye ekupedzisira mapoinzi ekurohwa anoramba asina kuchinjwa. Nokuda kwekutenderera kwebasa rinotevera, hapana chikonzero chekugadzirisazve zvigadziro, izvo zvinovandudza kushanda kwekushanda.
 

Iyo inodzoreredza sisitimu ine mota inodzoreredza, yekudzikisa giya bhokisi, inoshanda uye passive sprocket mabhokisi, uye roller cheni. Iyo simba rekudzoreredza i4.5KW, iyo yekudzoreredza kumhanya ndeye 0-40 metres paminiti, uye kumhanya kunochinjika. Iyo sisitimu ine yakadzokororwa yekumisikidza kurongeka kwe0.1mm. Kubatana kweketani kwakagadziridzwa kusati kwabva mufekitari, uye mushure mekushanda kwenguva yakati, inoda kugara ichiongororwa nekugadzirisa M30 nut pamuswe wemubhedha wepindle.

Inoumbwa ne servo mota, harmonic reducer, imwe zino planetary acceleration, coupling, etc. Automatic stone compensation system, ine feed resolution ye 0.001mm, kuve nechokwadi kugadzikana kwemachining dimensions.

The control system is a self honing control system by Liruite, ine 15 'color touch screen human-machine interaction interface. Zvese zvemagetsi zvinonyatsozivikanwa{{4}zvigadzirwa zvemhando ine mwero wekudzivirira weIP65 kana pamusoro, kushanda kwakavimbika, uye nzvimbo dzakachengeterwa dzekupinda nekubuda, touch screen control operation interface, multilingual text display, inoshandiswa pakuisa maparameter ekugadzirisa, kugadzirisa monitoring, uye manual control function; Nesimba ratidza mamiriro eiyo honing process, uye isa machining paramita senge honing musoro kumhanya, kudzokorora sitiroko kumhanya, kudzoreredza sitiroko chinzvimbo, chiyero chekudyisa, uye chiyero chekudya pane yekubata skrini. Manual Operation, machining monitoring, uye kukanganisa alarm kuratidzwa kweakasiyana mafambiro emuchina we honing anogona zvakare kuitwa. Iyo yekukanganisa alarm inoratidzwa pane yekubata screen fault alarm interface, iyo inogona kukurumidza kuona chikanganiso kuburikidza nekukanganisa chiratidzo uye mameseji kuratidza. Iyo sisitimu ine bhuku uye otomatiki switching basa. Iyo sisitimu ine otomatiki geometric kururamisa kugadzirisa basa kuti ive nechokwadi chekuenderana kwekukudza workpiece zviyero.

(HMI)

Mudziyo uyu unosanganisira lubrication system, magnetic filtration system, etc. Magnetic separator secondary filtration, ine filtration capacity inodarika 50L/min, oiri tank capacity inosvika 300L-1000L, tembiricha inogadzirika, ine yakazvimirira chip collection box, inogona kubvisa nyore tsvina yakasefa. Swiss TURBO centrifugal filtration system inogona kusarudzwa, uye pepa tepi sefa muchina unogona kusarudzwa zvinoenderana nemamiriro ezvinhu kusefa zvisiri-magineti zvinhu uye oiri inotonhorera kuchengetedza inogara tembiricha kushanda kwehoning mafuta. Iyo chaiyo yekugovera gadziriso iri pasi pechisere michina runyorwa

Special fixture, inogadziriswa fixture range, manual loading uye unloading nzira. Iyo yekumisikidza inovimbika, iri nyore kugadzirisa, uye kurodha uye kurodha zviri nyore uye nekukurumidza. Iyo clamping range inogona kugadziriswa, ine muganhu we50mm-620mm. Pneumatic otomatiki zvigadziriso uye otomatiki kurodha uye kurodha masisitimu anogona kuve akashongedzerwa, uye tambo yekugadzira honing inogona kugadzirwa zvinoenderana nezvinodiwa nevatengi. Iyo chaiyo yekugovera gadziriso inoenderana nerunyorwa rwemidziyo muchikamu chesere.

(Pneumatic otomatiki chigadziriso)

Kutora giya rezino rezino rinotenderedza musoro, kunaka kwakadzikama uye kwakavimbika, kugadziridza kwacho kwakakwira, kurongeka kwekudya kunodzoreka, kushanda kuri nyore uye kuri nyore, uye neiyo otomatiki yemuripo wematombo, yakakwirira-kugona uye yakakwirira{1}}kunyatso kuridza kunogona kuwanikwa.

(Honing head)

1. HMI: Iyo machining data inoratidzwa pa 15 inch touch screen inosanganisira spindle torque, spindle torque, feed torque, kukurumidza kudzoka, chinzvimbo chekudzoka, gadziriso paramita pasina kumira, uye alarm system kudzivirira kushanda kwakashata.
2. Feed system: Automatic stone compensation system (yakaderera chiyero chekudya: 0.001mm), uchishandisa servo mota + harmonic reducer, feed rotation drive, otomatiki muripo wekupfeka kwematombo, hapana chikonzero chekugadzirisa manyore.
3. Kutonhodza sisitimu: otomatiki kusefa uye kutonhora nefiltration system
4. Bhokisi rekushandisa rekushandisa remuchina rine mabhatani ekushandisa emuchina sekumira kwechimbichimbi, kudzoreredza kufamba, kuwedzera kwekudya uye kuputika, nezvimwe.
5. Shield Type: Semi yakavharirwa chivharo chekudzivirira chakachengeteka uye chakavimbika, chiri nyore kushandisa, kurodha uye kuburitsa maworkpieces, uye kuyera zviyero.
6. Muvara wemuchina: rima grey + mukaka chena
7. Iyo yekudzora system ine otomatiki kugadzirisa basa, iyo inogona kugadzirisa otomatiki kurongeka kwechimiro kuburikidza nehurongwa hwekutonga, uye manual mode inogona kusarudzwa.
8. Iyo sisitimu ine basa rekuisa honing processing parameters uye inouya nehoning database
9. Mushonga wemuchina une basa rekukudza kuburikidza nemakomba uye mapofu
10. Chishandiso chemuchina chine data memory function
11. Chishandiso chemuchina chine manyorerwo akakwana uye otomatiki oparesheni mabasa, uye anogona kuzvimiririra kushanda kwega kwega chiito chemuchina wemuchina mune manual mode.
12. Chishandiso chemuchina chakashongedzerwa nepfupi sitiroko basa uye kumbomira honing basa mukati chero refu sitiroko
13. Midziyo yacho ine mabasa akadai sekumira kwechimbichimbi, alarm ye overtravel, overload alarm, nezvimwe
14. The midziyo ine kukanganisa kuzviongorora kuratidza
15. Chigadziro chiri muchimiro chekugadzirisa zvinyorwa, izvo zvinosimudza nemaoko uye kuderedza workpiece.
16. Fixture uye chishandiso kutsiva nzira: manual replacement
17. Kurodha uye kurodha nzira: manual loading and unloading

Maturusi emuchina anonyanya kushandiswa kukudza masilinda eoiri uye mamwe mapombi ekuisa ane maburi akadzika uye marefu matsiro, uye anogona zvakare kushandiswa kukudza kwemukati maburi ecylinder liner zvikamu. Mushure mekugadzirisa,-maumbirwo ejometri emhando yepamusoro uye mapeteni epasi mesh mesh anogona kuwanikwa, achizadzisa zvinodiwa pakushandisa.

1. Imwe kopi yemuchina wekushandisa bhuku rekushandisa
2. Chitupa chimwe chekuenderana
3. Imwe garandi kadhi
4. Imwe kopi yezvinyorwa zvezvinhu
5. Mumwe mushumo wekuongorora fekitari
6. Makiyi maviri ekushandisa muchina
7. Makiyi maviri emagetsi ekudzora cabinet

1. Kuisa hwaro: Yakajairika flat simende pasi, ine chikanganiso chehurefu chisingapfuuri 2cm paskweya mita uye kukanganisa kwese kusingapfuure 4mm.
2. Simba rekushandisa: 380V ± 10% 50HZ 20KVA (inogona kuchinjwa maererano nemamiriro ezvinhu)
3. Mamiriro ekupisa: 10℃-40 degree
5. Hunyoro hunyoro: Pasi pasi kana kuenzana ne65%

1. Chinhu chekugamuchira: Iyo workpiece mukati meiyo machining renji inopiwa neBato A ichava chinhu chinogamuchirwa.

2. Maitiro ekugamuchira: Maitiro ekugamuchira achabva pane chibvumirano chehunyanzvi chakasainwa nemapato ese.

3. Kugamuchirwa kusati kwasvika (vatengi vanogona kusarudza kuti voita here kugamuchirwa zvinoenderana nemamiriro ezvinhu chaiwo)
Kugamuchirwa kwepamberi kunoitwa nemugadziri wemidziyo, uye mushandisi wemidziyo anopa 2 bvunzo mienzaniso yekugamuchirwa. Zvishandiso zvekukudza zvinopihwa nemugadziri wemidziyo, uye maturusi ekuyeresa akadai segeji uye roughness metres akagadzirirwa zvakare. Mapato ese ari maviri anozogadzira maviri akateedzana zvimedu zvinoenderana nehunyanzvi hwekuita machini ezvimedu zvebvunzo zvakasainwa kuti zvigamuchirwe. Mushure mekunge kugamuchirwa kwaitwa, mapato ese ari maviri achasaina maminetsi ekugamuchirwa kwekutanga, uye mari inoshandiswa nekugamuchirwa kwekutanga, senge mari yekufambisa uye yemuenzaniso muripo wekufambisa weBato A, uchatakurwa neBato A.

4. Kugamuchirwa kwekupedzisira
Kugamuchirwa kwekupedzisira kuchaitwa nemushandisi wemidziyo, uyo anozopa zviyedzo, zvekuyeresa zviridzwa, maturusi, uye vashandi vakakodzera kuti vagamuchirwe; Zvidimbu zvitatu zvekuyedza zvichapihwa nemushandisi wemidziyo, imwe yekubvisa uye maviri ekugamuchirwa. Mushure mekugadzirisa maturusi emuchina kwapera, mapato ese ari maviri anozogadzira zvimedu zvitatu zvakateedzana zvinoenderana nezvinodiwa zvemuchina weiyo yakasaina zvidimbu zvebvunzo kuti kugamuchirwe kwekupedzisira kwemidziyo. Mushure mekupasa kuongororwa kwekugamuchirwa, mapato ese ari maviri achasaina gwaro rekupedzisira rekugamuchira.

5. Equipment installation
Mushure mekunge michina yasvika kufekitori, mushandisi wemidziyo ane basa rekuburitsa muchina chishandiso, kuisirwa uye kumisikidzwa kwechishandiso chemuchina kunoitwa nemugadziri wemidziyo panzvimbo yemushandisi wemidziyo, uye maturusi akakodzera uye zvivakwa zvinoshandiswa kumisikidza (senge yekusimudza midziyo, nezvimwewo) ibasa remushandisi wemidziyo.

6. Kudzidzira kushanda
Munguva yekugamuchirwa kwemidziyo, mugadziri wemidziyo achapa dzidziso yekushanda kumushandisi wemidziyo kweasingasviki mazuva matatu ekushanda. Zvemukati zvekudzidzisa zvinonyanya zvinosanganisira kunzwisisa zvikamu zvakasiyana zvechishandiso chemuchina, kujairana nemuchina wemuchina, mashandiro ekutanga echishandiso chemuchina, kushandisa maturusi ekukudza, kuongorora zuva nezuva uye kugadzirisa, uye kugadzirisa dambudziko remidziyo. Huwandu hwevadzidzi havafanire kudarika 3, uye panguva yekudzidziswa, mari inoshandiswa nevadzidzi ichatakurwa ivo pachavo.

Nguva yewaranti yemidziyo i1 gore, kutanga kubva pazuva rekugamuchirwa kwekupedzisira uye kusaina mushumo wekugamuchirwa nemapato ese.

Zvisungo panguva yewaranti: Munguva yewaranti, Bato B rine basa nechisungo chekupa masevhisi emahara ekugadzirisa kune-kukanganisa kwevanhu kune vashandisi, uye kupa mahara ekutsiva zvikamu zvezvikanganiso Kana kukanganisa kuchikonzerwa nekukuvadzwa kwevanhu kana nharaunda yemushandisi isingaite zvinodiwa, zvikamu zvinotsiva zvinochajwa zvakasiyana. Munguva yewaranti, kana paine kusashanda mumidziyo kana kuiswa, mutengesi achapa mhinduro uye kutungamira mukati maawa masere mushure mekugamuchira foni kubva kumushandisi. Vashandi vekuchengetedza vanosvika panzvimbo yemidziyo mukati memaawa makumi mana nemasere. Vatengi vemhiri kwemakungwa vanofanira kusaina waranti yakaparadzana uye mushure me-matemu ekutengesa nemutengi.

Mushure mekupfuura nguva yewaranti, mugadziri acharamba achipa masevhisi ekuchengetedza kwehupenyu hwese kune vashandisi uye kubhadharisa chikamu mari uye mubhadharo wesevhisi zvinoenderana nemugadziri wekuchaja zviyero.

Hot Tags: injini honing muchina, China injini honing muchina vagadziri