Yakakura External Honing Machine

 

Simba remuchina wese: 22kW - 75kW
Kugadzirisa danda: 700-900cm3 / h, yakawanda: 1200cm3 / h
Kunyatsojeka kwechiyero: H6-H8
Kureba kwekurohwa (mm): 3000mm - 25000mm
Processing siyana Bore dhayamita (mm): 200mm-1000mm

 

 Easy uye nyore kushanda

 Zvinodiwa zvakaderera kune vashandisi
 Ipfupi clamping kurongedza nguva uye yakakwirira kugadzirisa kunyatsoita

 

 

 External honing muchina unogona chete kunatsiridza Form Accuracy
 External honing machine haigoni kuchinja nzvimbo
 Concentricity haigone kugadziriswa

 

 

Model	Bore kureba (mm)	Bore dhayamita (mm)	SIZE L(mm)	SIZE W(mm)	SIZE H(mm)	Kurema (kg)
WYH-3000Z	3000	Φ200-φ1000	5024	1870	2050	70000
WYH-5000Z	5000	Φ200-φ1000	81024	1870	2050	90000
WYH-6000Z	6000	Φ200-φ1000	93024	1870	2050	110000
WYH-8000Z	8000	Φ200-φ1000	11540	1870	2050	160000
WYH-10000Z	10000	Φ200-φ1000	13540	1870	2050	200000
WYH-12000Z	12000	Φ200-φ1000	15540	1870	2050	260000
WYH-15000Z	15000	Φ200-φ1000	18540	1870	2050	300000
WYH-16000Z	16000	Φ200-φ1000	19540	1870	2050	350000
WYH-18000Z	18000	Φ200-φ1000	21540	1870	2050	400000
WYH-20000Z	20000	Φ200-φ1000	23540	1870	2050	450000

 

 

Iyo honing muchina wakakodzera kukudza denderedzwa rekunze reworkpieces ane madhayamita kubva pa110 mm kusvika 1000 mm uye kureba kubva pa1000 mm kusvika 20000 mm.

 

• Processing kutenderera: 500-900 cm³/ h (yakakura kusvika 1200 cm³/h).
• Kugadzirisa chiyero chechokwadi: h6~h7.
• Kushata kwepamusoro panguva yekugadziriswa: Zvishoma pane kana kuenzana neRa0.4.
• Maximum workpiece uremu pakati pepamusoro: 20000 kg.
• Simba rose remuchina wekushandisa: 75 kW.
• Kutakura kwemuchina-inotakura: 20T

 

Mufananidzo 1 External honing machine

 

 

Spindle mota simba: 37.5 kW.
Kudyisa injini simba: 1 kW.
Kudzorera simba remotokari: 9.8 kW.
Tsigiro chigaro mota: 1 kW
Tsigiro yechigaro inosimudza mota: 2 kW.

 

 

Muchina we honing unonyanya kuumbwa nebhokisi re spindle, honing musoro, mubhedha muviri, workpiece tsigiro (inosarudza), inodzoreredza meshini, tailstock, control inoshanda system, inotonhorera, uye kunze goko.

 

Kuumbwa kwekunze Kwekunze honing muchina

 

 

Spindle kupera: GB A2-15.
Spindle kuburikidza-paburi dhayamita: 95 mm.
Pamberi pekupedzisira taper gomba re spindle: metric 100.
Spindle kumhanya: 2-kumhanya kunoramba kuchinjika kutapurirana.
Spindle kumhanya siyana: 39 r/min kusvika 230 r/min.
Ina shaya chuck dhayamita: φ 1200 mm.
Pombi yemafuta ekuzora: 6 L / min.

 

Kuonekwa kwebhokisi re spindle

 

 

Musoro wehoning unotora matatu-chimiro chefuremu, chinogona kuita kuti -kutenderere kwakawanda; Iyo yakawanda-inotenderera inoyangarara yemusoro wehoning inovimbisa otomatiki pakati peiyo workpiece panguva yekuita honing.

Musoro wehoning unosanganisira chigaro cheoilstone, furemu yemukati, furemu yepakati, yekunze furemu, uye yekuenzanisa system. Iyo mafuta ematombo ekudya inofambiswa nemota yekudyisa mukati memukati, uye inofambiswa kuburikidza neinoderedza, bevel giya, screw, synchronous bhandi, uye synchronous vhiri. Iyo inongodyiswa nechirongwa chekutonga

 

Kuumbwa kwe honing musoro

 

Kubatana pakati pemukati furemu uye yepakati furemu kunoenderana nepamusoro nepasi shafts yemukati furemu, inokunguruka uye inotsvedza nzira, uye deceleration mechanism. Iyo yakagadziriswa yemukati furemu inogona kukunguruka uye kutsvedza kumusoro nekudzika uye kusvetuka kuruboshwe nekurudyi pakati pefuremu, uye yakashongedzerwa nenitrogen balance system yekudzikisa huremu hwemukati hwemukati uye zvimwe zvikamu. Kune screw drive michina, yekudzikisa michina, uye servo mota pane yemukati furemu, iyo inogona kuona yekuruboshwe nekurudyi kufamba kweiyo mafuta ibwe chigaro chinofamba mashandiro, uye kuziva kudya uye kuderera kwedombo remafuta.

Nzvimbo yekuisa yeoilstone seat mechanism inogadziriswa zvinoenderana nemhando yekugadzira. Iyo oilstone seat pointer inoenderana nenzvimbo yemutongi wemusoro. Iro dombo remafuta rakanamirwa kune chigaro cheoilstone chigaro kuburikidza neoiristone clamping block, iyo inogona kukurumidza uye zvirinani kugadzirisa chinzvimbo chechigaro cheoiri uye kutsiva dombo remafuta.

 

Oil stone seat mechanism

 

 

The workpiece support inonyanya kuumbwa nearc-yakaita shaped workpiece support frame, swing arm mechanism, lifting mechanism, etc. Simba guru rinotsigira i30 kN, tsigiro yeforemu yekutsigira inogadzirika mukati mehupamhi hwe0-280 mm, siroko yekusimudza inosvika 10 mm, uye furemu yerutsigiro inogadzirwa nezvinhu zvenaironi kudzivirira kukwenya basa.

Chishandiso chemuchina chinogona kuve chakashongedzerwa neseti yezvitsigiro zvekushandisa kuti zvinyatso kudzivirira workpiece kubva pakukwenya pasi.

 

 

Yakarurama mamiriro ekutsigira workpiece

 

 

Rutsigiro rweworkpiece mune yakadonha mamiriro

 

Schematic dhizaini yeworkpiece inotsigira furemu kugadzirisa

 

 

Iyo nzira yekudzoreredza inosanganisira inoshanda sprocket bhokisi musangano, inofambiswa sprocket bhokisi musangano, dhizaini, ketani yekubatanidza ndiro, ketani bracket boka, ketani, ketani yekukwevera, etc. Iyo servo mota inotyaira honing musoro wakaiswa pabhodhi rekudhonza kuti riwane kudzoreredza kufamba kuburikidza nechainprocketer, cheni inoderedza uye inoderedza mapuraneti.

Reciprocating speed: 1 m/min kusvika 25 m/min

 

Schematic dhizaini yeiyo inodzosera meshini inoshanda sprocket bhokisi musangano

 

 

Iyo tailstock ine base component uye tailstock, yakashongedzerwa nepamusoro yakawandisa, uye tailstock sleeve sitiroko ye280 mm.

 

Schematic diagram ye tailstock

 

 

Chishandiso chemuchina chinotora dhijitari yedhijitari yekudzora komputa ine 15 inch LCD touch screen yekushandisa, mushandisi{{1}ushamwari, ruzivo rwakakura, uye nyore uye nyore kushanda.

Kuunganidzwa kwedata nguva chaiyo,-mhinduro yenguva chaiyo, uye kugadzirisa maparameters paunenge uchishanda. Super yakasimba yekugadzirisa dhizaini ine simba dhatabhesi, mushandisi anongoda kuisa iyo dhayamita yekunze yebasa rekushanda, uye chishandiso chemuchina chinozvigadzira chinowirirana spindle kumhanya, spindle bhokisi giya, yakanyanya kuremerwa chiyero, yakanyanya kudzivirira torque uye mamwe ma paramita. Deredza kuwanda kwevashandisi uye kudzivirira zvinobudirira mashandiro asina kunaka.

Iyo oiri stone control control system inokwanisa kuona nzvimbo dzakakwirira nedzishoma, pamwe nekunze kweiyo workpiece munguva chaiyo-pakugadziriswa, uye kuaratidza mu-nguva chaiyo pachiratidziro muchimiro chegraphical. Kune iyo yakawanikwa yakakwirira uye yakaderera mapoinzi, mashandiro emaoko haadiwe, uye chishandiso chemuchina chichaita kupfupika sitiroko kugadziridza panzvimbo dzakakwirira pachayo; Kana iyo curve yekugadzira inosvika pamutsara wakatwasuka, cylindricity yedenderedzwa rekunze inowirirana zvakanyanya. Iyo zvakare inotsigira manyorero pfupi sitiroko kugadzirisa, ine inogadziriswa pfupi sitiroko frequency uye amplitude. Iyo yepamhepo kuyerwa uye otomatiki kururamisa chirongwa chekugadzirisa mutoro unogona kuwana otomatiki kutonga kwenzvimbo honing.

Iyo programmable yekubata skrini inogona nyore kuisa saizi yebasa rekushanda uye kuverenga kumhanya kwakakodzera kweiyo spindle. Iyo yekubata sikirini inogona zvakare kuratidza chaiyo-nguva yekushanda mamiriro emuchina: kuremerwa, yakakwirira uye yakaderera mapoinzi ekunze kwedenderedzwa rebasa, kukudza musoro, nguva yekukudza, mwero wekudya, simba remagetsi, nezvimwewo. Pamaparamita makuru ekugadzirisa, sitiroko, kudzvanywa, uye nguva, pane nzira yekudimbudzira yekuzvigadzirisa zvakananga uchishandisa touch screen. Iyo midziyo ine otomatiki kugadzirisa basa rezvikamu. Mushure mekuona nzvimbo iyo dhayamita yekunze yeworkpiece yakakurisa, kugadzirisa otomatiki kunogona kubatidzwa kuti kugadzirise kupfupi-panzvimbo iyi.

 

Human Computer Interface

 

 

Sitimu yekutonhodza ine-zvezvinhanho zvitatu zvekusefa zvinosanganisira pombi yemafuta, magnetic separator, pepa tepi sefa, uye sefa sikirini. Mafuta ekuchera anotanga achipfuura nepamagetsi ekuparadzanisa, ayo anogona kubvisa otomatiki madhaka mazhinji ehupfu mumafuta ehoni, uye obva apfuura nepapepa tepi sefa, panguva iyo iyo yakawanda yehupfu yesimbi nedombo remafuta mumafuta ehoning yakabviswa. Chekupedzisira, iyo inotenderera inotonhora inoshanda fluid inopihwa kune workpiece kuburikidza neoiri tank sefa, pombi yemafuta, uye pombi. Huwandu hwemafuta ekutonhora hunogona kugadziridzwa zvinoenderana nemamiriro chaiwo ekugadzirisa, uye inotonhorera switch iri kune rumwe rutivi rwehoning musoro.

 

 

Surface roughness: Zvishoma pane kana kuenzana neRa12.5.
Roundness: Zvishoma pane kana kuenzana ne0.3 mm.
Conical angle: isingasviki kana kuenzana ne 0.2 mm/m.
Iyo yakazara taper yeworkpiece Ishoma pane kana yakaenzana ne1 mm.

 

 

1. Rondedzero Yekugadzirisa
Ndokumbira utarise kuAttachment 1 kuti uwane ruzivo.

2. Zvishandiso zvinodiwa zvekuisa muchina.

3. Data yeunyanzvi
Mechanical uye yemagetsi nhamba yekudzora system sisitimu, chigadzirwa chinokodzera chitupa.

 

 

1. Zvinodiwa zvekuisa midziyo, kugadzirisa, kudzidzira kushanda, nezvimwe
Kugamuchirwa kusati kwatumirwa chigadzirwa, mutengesi ane mutoro wekugamuchira kwedivi rekudiwa uye kupedzisa basa rekugamuchira kusati kwaitwa. Midziyo yacho inosvika panzvimbo iyi, uye vashandi vebasa remupi vanosvika kune anoda mukati memazuva makumi maviri mushure mekugamuchira chiziviso chesevhisi chekuisa, kugadzirisa, uye kuyedza chishandiso chemuchina. Kuiswa kwemidziyo ibasa remutengesi, uyo achapa ega ega ega ega ega ega ega ekugadzira uye ekuvaka maturusi. Mutengesi anotevedzera mirairo yekambani panguva yekuisa uye kuchengetedza iyo 5S basa panzvimbo panguva yekuvaka. Kuisa uye kugadzirisa kuchapedzwa mukati memazuva makumi matanhatu. Mushure mekuisa uye kugadzirisa, kugadzirwa kwekuyedza kuchaitwa uye kugamuchirwa kuchaitwa zvinoenderana nemazinga. Mutengesi achapa kudzidziswa kwevashandisi vemutengi uye vashandi vekuchengetedza panzvimbo, nenguva yemazuva manomwe; Vashandi vakadzidziswa vanozoongororwa ne theoretical uye zvinoshanda zvakarongwa pamwe chete nemativi ekupa uye ekuda kusvika vazadzisa zvinodiwa nebasa.

2. Nguva yekusimbisa hutano
Nguva yekusimbisa yemhando yemidziyo ndeye 12 mwedzi. Munguva yewaranti, kana paine chero matambudziko emhando kana kusashanda kunokonzerwa nekushomeka kwemidziyo dhizaini kana kugadzira kana basa revamwe vatengesi, mugadziri anofanira kubva agadzirisa kana kutsiva zvishandiso mahara uye ozvigadzirisa nemazvo.

3. Mushure mekutengesa basa
Kana michina ikasashanda panguva yewaranti, mutengesi anofanira kupindura zvakanaka mukati memaawa mana mushure mekugamuchira chiziviso kubva kumutengi. Kana mutengesi achida kuenda kunzvimbo inobatwa, mutengesi anofanira kusvika panzvimbo yemutengi mukati memaawa makumi mana nemasere.

4. Kuiswa kwemidziyo
Kuiswa kwemidziyo kuchabatsirwa nevashandisi vemidziyo yemuchina wedivi rekuda, uye kudzidziswa kwehunyanzvi kuchapihwa kune vanoshanda pachimiro uye nemisimboti yekushanda yemuchina wemuchina, kusanganisira kugadzirisa zviri nyore, panguva yekuiswa kwemuchina.

 

 

1. Chishandiso chemuchina chave chichishanda chinoramba chichishanda kwemazuva matatu, nekushanda kwemidziyo yakagadzikana uye yemhando yechigadzirwa inosangana nezvinodiwa zvehunyanzvi.

2. Zvinhu zvese zvemagetsi zvinoshandiswa mumidziyo zvakagadzirwa-zvemhando yepamusoro uye zvinova nechokwadi chekushanda.

3. Iyo midziyo inoda kushanda kwakatsetseka, kudzora kuchinjika, uye hapana kubuda kwemafuta kana ruzha rusina kujairika.

4. Mutengesi anovimbisa kuti zvikamu zvose zvechigadzirwa chemuchina zvitsva.

 

 

1. Madhiramu matatu (200 L/dhiramu) emafuta ekuzora anofanira kutengwa kubva kumuenzaniso wakatarwa nemutengesi panguva yekugamuchirwa.
2. Kuedza machining ezvishandiso (workpieces ane zviyero mukati memhando yekukudza muchina machining)
3. Honing oilstone (mutengesi anongopa zvishoma zvishoma zvehoning oilstone kuti mutengi aongorore uye aedze honing workpiece).

 

Attachment 1: Rondedzero Yekugadzirisa
Rondedzero uye quotation yeKunze honing muchina kumisikidza

 

Siriyero nhamba	Zita	Mashoko	Brand
1	host	WYH-20000	LRT
2	spindle	37.5 kW	Dench
3	Spindle motor driver	37 kW	schneider
4	kudyisa mota	1 kW	schneider
5	Dyisa mutyairi wemota	1 kW	schneider
6	Reciprocating motor	9.8 kW	schneider
7	Kudzorera mutyairi wemota	9.8 kW	schneider
8	digital control system	WYH-1	LRT
9	Bata skrini	15 inches	schneider
10	kubereka		NSK
11	coupling		Itari
12	Aviation connectors/ zvikamu zvemagetsi		schneider
13	Bed frame/sheet simbi		Liruite
14	Filtration system	centrifuge	Turbo-separater
15	njanji	Linear guide pair
17	Zvikamu zvemagetsi		schneider
18	pneumatic components		AirTAC

Ongorora: Nekuda kwenguva yekutumira yemamwe mabhureki anotengeswa kunze kwenyika emotor uye madhiraivha, iyo iri pamusoro inogadziriswa inogona kukanganisa nguva yekutumira kana kusakwanisa kupihwa. Kana zvisingaite kupa kana kukanganisa kuendesa, mugadziri neanoda vanotaurirana uye kutaurirana kuti vasarudze pamwe chete zvimwe zvigadzirwa.

 

 

Muchina weKunze honing imhando yemuchina wemuchina unonyanya kushandiswa kurongeka machining ekunze denderedzwa pamusoro peaxle zvikamu. Kuburikidza nemuitiro wakasiyana-siyana wehoning, inoita-mazvo uye nepamusoro-kugona kupedzisa kwekupedzisira pane denderedzwa rebasa rekushanda, richivavarira kuvandudza zvakanyanya kurongeka kwejometri uye kunaka kwepamusoro pechitenderedzwa.

 

 

Muchina weKunze wekukudza unotora kugaya kunoyangarara, uye muchina wekukuya wecylindrical unotora kugaya kwekubata.
Yekunze kutenderera honing: iyo mafuta bara inoyangarara munzira yeradial kuti ikwane iyo workpiece, uye nzira yekugadzirisa yekunze kutenderera honing muchina: iyo mafuta bar inoyangarara munzira yeradial kuti ikwane iyo workpiece.
Kufamba kukuru kwecylindrical grinder ndeyekutenderera-kumhanya kwevhiri rekukuya.

 

 

Michina yekunze yekukudza yakanakira kune yakatsetseka uye yakareba shaft chimiro kugadzirisa uye kunoshanda kwepamusoro kupedzisa

Cylindrical grinding machine ndiyo yakawanda{{0}shaft shaft yese-yakatenderedza mutambi uye nzvimbo yehuroyi

 

 

1:15 makore ane ruzivo mukutsvagisa nekugadzirwa kwemichina yekukudza
2: Honing muchina unoshanda software ine yakazvimirira pfuma kodzero
3:Mota uye zvikamu zvemagetsi zvinotorwa kubva kuEuropean kana Japanese brands
4:Kuvimbika kunozivikanwa nemusika
5:Yakanakisa tekinoroji timu
6:Zvakanakisa mushure me-timu yebasa rekutengesa

 

 

1:Kubva 2010, anonyanya kuzivikanwa honing muchina mugadziri mumusika Chinese.
2:Tine vane ruzivo, vadiki, uye vane mutoro timu.
3:Tine yakanakisa tekinoroji timu. Tinodada nezvigadzirwa zvedu.
4:Simbiso yemhando! Usati waendesa kune mutengi, dhipatimendi rekuona kwemhando yefekitori rinonyatso kudzora kunaka.
5: Gadzirisa yakakosha honing michina uye maturusi zvinoenderana nezvinodiwa nevatengi zvekukudza yakakosha workpieces.

 

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